LY-3107F Rectangular winding machine
Equipment features
▶ Adopting energy-saving dual frequency proportional linkage drive, energy-saving and power-saving, capable of infinite frequency modulation speed.
▶ The winding tension can be adjusted at any time during standby and winding process.
▶ It has automatic operation, foot pedal speed regulation operation function, and automatic power-off saving function.
▶ Adopting the latest microcomputer full Chinese LCD display controller, it has practical functions such as multi-stage cable density adjustment, separate setting of storage/ winding speed, etc.
device type | toroid coil winding machine |
Winding method | Gear type |
Suitable winding diameter range | 1.0-3.0 mm |
Finally complete the outer diameter | 300 mm |
Minimum completed inner diameter | 65 mm |
Maximum completion height | 60 mm |
Width of storage loop | 4-20 mm (optional) |
Diameter of storage ring | 360 mm |
Maximum speed | 230 rpm/min |
Pre programmable program | 50×20 Group |
Total machine weight | 145 KG |
Overall dimensions | 750×700×800 mm （L*W*H） |
Working Voltage | 220 V/50 Hz |
Our rectangular winding machine is a highly efficient automated device specifically designed for winding rectangular/square cross-section magnetic core coils. It can accurately and stably automate the winding of rectangular coils for various electromagnetic components such as transformers, inductors, and current transformers. Whether in high-frequency switching power supplies, new energy (photovoltaic/on-board chargers), industrial control, or precision instruments, it is the ideal solution for achieving high consistency and high-efficiency mass production in any field involving rectangular magnetic core winding.
Key Advantages
Precise Winding, High Consistency: Utilizing a high-precision motion control system and servo drive, it ensures that each layer and each turn of coil is tightly bonded and neatly arranged, effectively reducing inter-turn gaps and improving the consistency and stability of product electrical performance.
High-Efficiency Production, Flexible Adaptability: Automated operation speed far exceeds manual winding, significantly increasing production capacity. The equipment typically has a program memory function, allowing for quick switching between different winding parameters (such as number of turns, wire diameter, number of layers, and winding width), easily adapting to the needs of multi-variety, small-batch production.
Stable tension, protecting the wire: An integrated precision electronic or mechanical tension control system maintains constant tension throughout the winding process, effectively preventing stretching deformation, enamel film damage, or wire breakage of the enameled wire, ensuring coil quality and reducing material loss.
Stable structure, reliable operation: Mechanically reinforced design specifically for the stress characteristics of rectangular winding, resulting in high equipment rigidity, smooth operation, and low vibration, ensuring reliable long-term continuous operation and reducing maintenance requirements.
Easy operation, improved efficiency: Equipped with a user-friendly touchscreen interface, intuitive parameter settings, and support for storing multiple winding schemes. This reduces the skill requirements for operators, alleviates labor intensity, and frees up manpower from repetitive tasks.